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The Most Difficult Aspects of the Deboning Process Unravelled

Food And Beverage

The Most Difficult Aspects of the Deboning Process Unravelled

The separating process of bones from meat, poultry, and fish is known as deboning. It includes gathering healthy animals and cutting them into flesh, preserving meat, and processing it. Stunning, dehiding, eviscerating, and deboning are the steps followed to supply fresh meat to the public. It is a long process that incorporates working with simple yet powerful tools.

Although automation carries out dangerous tasks, sometimes, the work environment might turn detrimental because, in slaughter plants, there are a few tasks that should have human hands.

The Most Difficult Aspects of the Deboning Process

The Boning Knife

 A boning knife is specially designed for the deboning process. These knives are generally 12 cm to 17cm in length and are very sharp with a narrow blade. As these knives are acute, they help to slit the animal muscles from bones. So, the butcher has to use these sharp knives at a faster speed to speed up the process, which can hurt the person in a fraction of a second if they make the wrong move. Therefore, holding a knife in the right way using the dominant hand can prevent accidents caused by boning knives.

Animal Hesitation

In general, animals baulk when they are driven to a new place and stop moving when they come across the distractions like sparkling reflections, air blowing towards them, movement, or high-pitched noises.

In the case of cattle and pigs, they often baulk. Since they are heavy to push through a handling system, the steps to eliminate the distractions should be looked at, and animals need to be nudged excessively. In the situations like these, moving light to annihilate sparkling reflections in the surroundings can improve the movement of animals. Companies like help you with proper care and hesitation for animals that prevent any wrong abuse.

Poor pieces of training

In the meat industry, the employees need to be trained and skilled. Good welfare will have a manager to train and supervises the employee in the work system, and many studies show proper training can reduce animal abuse. It requires constant management attention and vigilance to manage a high standard of animal welfare. And a good manager should constantly work on improving the details of procedures to increase the work efficiency of an employee.

After eliminating distractions and work design mistakes, employees can abide by the behavioural principles while moving animals effortlessly and quietly.

Equipment Maintainance

The equipment and the floor need to be sanitized daily to follow hygienic protocols and produce fresh meat that stays longer. The deboning operation should transpire on a specially designed, easily cleanable stainless-steel table.

Deboning leaves the floor with blood, which is unhygienic, and floors require a constant cleaning process. Also, bases demand observatory because slick floors had caused animals to fall, and to date, this was the number one equipment problem.

Health Conditions

The health conditions of animals play a crucial role while producing fresh meat. To attain the goal of slaughtering healthy muscles, every animal that comes to the welfare needs to be double-checked. It can be a huge task but it requires to be done by every slaughterhouse.

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